Varroc
About Us
Founded in 1988, Varroc group is a global tier-1 automotive component manufacturer and supplier of exterior lighting systems, plastic and polymer components, electricals-electronics components, and precision metallic components to passenger car, commercial vehicle, two-wheeler, three-wheeler and off highway vehicle (‘OHV’) OEMs directly worldwide.With 36 world-class manufacturing facilities and 16 R&D centers in 10 countries, Varroc group is on an exponential growth trajectory clocking a sale of 1.5 billion USD in 2016-17. The company is one of the leading global passenger car lighting suppliers and amongst the top 2-wheeler automotive component supplier in India. Varroc offers best design solutions that give customers a competitive edge in their markets.
Job Description
1. To Achieve zero defect generation and out flow from Process to PDI
§ Implement the inspection as per limit sample
§ FPA – Dimensional Inspection of the part on sample basis
§ Check the process parameters as per Standard Process Parameter Sheet (SPPS)
§ Monitor the bi-hourly samples by In-process inspector
§ Plan the inspection of the part as per customer plan in the shift in co-ordination with Plant Dispatch
§ Bridge between Quality Engineer – Customer Representative, Inspectors / Production Team
2. Maintain Documentation as per VQS and IATF requirements for In-process
§ Maintain daily rejection monitoring sheet
§ Preparation of Quality documents such as FPA report, Defect Matrix
§ Participate in Shift RBA and maintain analysis report
§ Maintain the PDI Report record and submit to Customer on daily basis
3. Skill development of Quality Inspectors
§ Deployment of manpower as per skill
§ Provide Training of Quality Inspectors about Process / Inspection methods / Safety / 5S
§ Quarterly evaluation of Inspectors as per criteria and Updation of skill matrix
§ Display the WI / OPL / Q Alert / Defect Matrix and conduct the poison cake test of Inspectors
4. Engagement and motivation of Team
§ Provide guidance to Inspector in writing Kaizen
§ Provide and check use of required PPEs to Shift Inspectors
§ Set the competitive targets for Inspectors to improve Quality and productivity
